I needed a new rack to support the weight of the roof tent I'm building, so it was time for a stronger rack. If you have another roof type, you will have to come up with your own connection method. Steel roof racks often go through a rigorous assembly process involving welding of parts thus making the joints permanent. Plus adding on to it is easy. This was my 3rd project using 80/20 supplies, and I'm really starting to like working with it! This helped me eyeball if the angle/tilt front to back was good. :). About: The IDEAWORKS Innovation Suite is part of the Library and Academic Technology department at Washington College in Chestertown, MD. If this is going on the roof of you new car, you'll want it blemish free. But in my case it was about 2 weeks between when I order online and when they shipped it UPS ground. More information... People also love these ideas. Rola 59043 Atlas Aluminum Rooftop Cargo Basket. I’m in California, FWIW.Regards,StanDogRescuer@iCloud.com, Answer I did this roof rack mod over the summer. Mar 13, 2019 - Discover the magic of the internet at Imgur, a community powered entertainment destination. DIY Expedition Roof Rack System. Share it with us! Also, I knew I wanted to make these out of aluminum, so in versions 4&5 I modified the bracket with the angled fronts so I could condense the set of 4 pieces onto a single 6" x12" plate of 1/4" thick 6061 aluminum. I didn't use any adhesive so I can easily pop them off if I want to slide in another T-nut for some reason. There are cheaper materials than ext aluminum. Railroad Rail Lantern / Sign Stand Split With Axe. Today. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. But if I want to carry large sheets of plywood, I'll want to use these extra wide cross bars. DIY Extruded Aluminum Roof Rack - diy post. You could use much of the early fit testing with cardboard, and then move to wood with whatever hand tools you have if a laser isn't available. Here is a roof rack i build from a ladder and some roof rails i didn't use. I'm not specifically planning to rooftop camp, but mainly because the car's roof doesn't look like it would support that much weight. I found the aluminum got hot quickly since it conducts heat so well, so I periodically ran it under cold water and dried it before continuing. To bolt them together, you just slide a flat T-nut in the end of the track, and attach with a 1/4 20 bolt. This isn't 100% accurate, since it is possible for me to have a handmade bracket not precisely line up with the laser marked guide, but it's close enough. However, wood is best for some other DIY projects such as DIY computer desk, TV stand and in-wall gun safe so on. Super easy. 23. The important thing is that all the laser marked drill points are precise with one another. A plasma, some forms and a metal brake and you could make this for the Tahoe. Discover the magic of the internet at Imgur, a community powered entertainment destination. 35-40lb for the aluminum should be in the ball park. Just a note, I used some adhesive backed weather seal foam, stuck to the 80/20 rail, where it comes in contact with the factory rail (car roof). Please call a customer service representative for more details. 7211 views on Imgur: The magic of the Internet. Custom roof rack options include an open front rack, open rear, non-standard slat spacing, and a higher profile. Jul 2, 2016 - An 80/20 extruded aluminum commercially produced roof rack. This is a roof rack that is ALMOST all DIY. 1 year ago. Is the 80/20 stuff that heavy? My sub-compact Chevy Bolt was not the ideal vehicle for getting plywood from my local lumber yard. Saved by Carol-Ann Mulkey. FREE Shipping. I'd love to see other people's adaptations! 1 year ago. I bought some 80/20 from Amazon and a second shipment right from 80/20. I didn't use a bubble level since parking lots typically have some slope for drainage. On my Chevy Bolt, all the literature I can find about roof racks mentions a 160lb max capacity. I could potentially make something for you, but can you sketch it on paper and post the image here so I better understand? I didn't realize that 80/20 weighs that much. Quick question, what was the materials cost for the setup you have shown here (support rails crossbars and tie down points). DIY Extruded Aluminum Roof Rack. If there was a significant angle up or down, it would be amplified in the measurement over this distance. Aluminum, extra-wide, basket-style cargo carrier is … I have access to a low-end CNC router, but it was going to be about 80 hours of cutting if I tried that. I wanted the redundancy of two bolts into each part of the rack here, and with easy adjustability. 80/20 also offers so many options, it makes it really easy to make a rack all your own. Nov 3, 2019 - This Pin was discovered by Jared Sutmiller. I weigh about 185, so with a platform up there we're already 40-50 lbs over the roof's rating. The bolt holes aren't all in a strait line, but rather follow the contour of the roof. Not all cars have the same roof layout, so this approach certainly won't work for everyone. https://www.thingiverse.com/thing:3075680, The support block slides in one of the T-tracks and wedges between the rail and the car-top. Thanks. I did this roof rack mod over the summer. These particular cross bars are pretty large, and I do hear them when I don't have the radio on. Be careful Europeans! I ended up using UniStrut. Description below...SUBSCRIBE and turn on NOTIFICATIONS - https://www.youtube.com/c/gotmountains?sub_confirmation=1Want to DIY your own rock-n … your own Pins on Pinterest https://openbuildspartstore.com/linear-rail/. This helps transfer the load of the rack to the car, and doesn't put all the weight on the bolts, since they are taking a sheer load. Home Interior Design. A roof rack made out of aluminum is guaranteed to last you a long time! 2 years ago, Lol, not sure if that's a compliment or just a polite opening to a series of criticisms :) Not everyone is into designing and building their own version of products that can be bought off the shelf. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Simple, sleek, strong roof rack build for ~$300. 89. There may not be a weight benefit with 80/20. Almost 3 weeks before I received the order. $129.89 $ 129. Now I’m making a solar panel mount for a sailboat using a combo of 80/20, extruded tube, and custom aluminum joining plates, similar in heft to the ones I made for this roof rack. I'll make a parts list and add it to the instructable. There are 302 suppliers who sells aluminium roof rack extrusion on Alibaba.com, mainly located in Asia. Most car roof racks are proprietary, and yeah, you can probably buy a factory rack to work, but where's the fun in that? These can be installed easily, quickly, and are durable products. Shipping from 80/20 for me was about $33.00, but I did include some other items not used in this project. Using the Gamviti Roof Mounts, I was planning on using the 80/20 10 series 1"x2" at 48" length. Typically I'd use these with the cross bar centered, but there's no reason I couldn't slide it one way so there's a bigger overhang. I don't plan to do this, but on a larger stronger vehicle roof, you could build a platform with a ladder attachment point here for camping up top. . Real weight: if I ever take it off, I'll try to get a weight. VEVOR Roof Rack Cargo Basket Universal Roof Rack Basket Aluminum Roof Mounted Cargo Rack 50X38 Inch for Car SUV Traveling Luggage Holder, with 150 LB Capacity. DIY Roof Rack $300 (extruded aluminum rail), infinitely modular attachment capabilities TNUTZ was the cheapest place I could find the extruded alum rail (also know as 80/20 or t-slotted rail). I found in the past that 80/20 extrusions bought on Amazon often come poorly wrapped and get scuffed. If the roof rack tilted upward, it would produce lift which could be dangerous at highway speeds if I was carrying something like plywood. DIY Extruded Aluminum Roof Rack Discover the magic of the internet at Imgur, a community powered entertainment destination. CUSTOM ROOF RACKS! The process you describe to build up the angles is great! I bought four 10 Series 4 Hole - Tall Gusseted Inside Corner Brackets as my tie-down points on the cross bars. I would have guessed 35 pounds on that thing, but I have never handled the 80/20 extrusions. 95. A huge factor to its strength is in the way that it’s fastened to the van. In the end, to feel more comfortable than "eyeballing" the angle, I set a laser pointer on the extruded rail, and used a piece of metal shelf support to see where the laser intersected it from a close distance, then move about 20 feet back and measured again. I'm going to have a set of shorter cross bars that easily fit in the cargo area behind my passenger seat so I always have an option for carrying random stuff without planning ahead. Furniture Home Decor Child Bed Homemade Home Decor Home Furnishings Interior Design. You never claimed that this was the Cheapest, or Most Expeditious/Convenient. - OK, maybe this rack isn't going to make your car any faster, but it is super quick to adapt to most any cargo needs! I don't plan to leave the wide bars on regularly. FREE Shipping. They are high enough to keep a few sheets of plywood centered, and I can easily run a rope through the triangular shape. I just wanted to share the roof rack carrying 100lbs+ of log, about 10-11" diameter, and having no trouble with the weight. The total cost without shipping was $200. Mar 13, 2019 - Discover the magic of the internet at Imgur, a community powered entertainment destination. You can easily assemble and disassemble the aluminum roof rack to suit the periodic needs unlike the steel roof racks. How noisy is the rack? Did you make this project? After this, be sure to watch Part 2 with all part numbers and improved designs: https://www.youtube.com/watch?v=oSOVnRDGtS4Roof racks are too expensive. Van Roof Racks Truck Roof Rack Truck Tent Truck Camper Roof Rails Roof Top Tent Jimny Suzuki Land Rover Discovery 2 Jeeps. Also you can think about adding a 3rd or even 4th cross bar if that makes sense for your applications. JavaScript is disabled. Made this in my dads home shop. 3.8 out of 5 stars 8. I'd remove the cross bars if I'm not planning to use them. Also how has wind noise been with the T Slot Bars? It's probably illegal to use a non certified roof rack in your country. It has to be less than 80 lbs. And in my experience Autobahn Cops will spot this a mile away and pull you right over especially in Germany. I like getting 80/20 from McMaster. Since this comes from multiple 3rd-party rack venders, I'm assuming this is based on the roof limitations. 462. What do you think it weighs? For those who aren't familiar with 80/20 extrusions, I'll give a very brief overview. Im a little late posting the thread, but now after several uses, i can attest to it being solid. It may not display this or other websites correctly. Most places in the world that sell ply are standard size sheets of 4'x8' or 1200mm x 2400mm and when tied on properly you dont need the little angle bits on the end of the cross bars. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. It's not readily findable in a google search though. Maybe a little spendy for DIY, but not bad considering it is 1 banana project requiring no fab skills. Well done instructable, good clear photos. Van Roof Racks Truck Roof Rack Car Racks Truck Bed Truck Camper Truck Storage Awning Roof Diy Awning Roof Rails. If you want to show support and help our Makerspace out, please considering voting on this tutorial in the Metalworking Contest, and we'll be forever grateful! The plan is for three cross beams to mount my Yakima Mega Basket. To attach the cross bars to the roof rails, I used four 10 Series 4 Hole - Wide Inside Corner Brackets. 7482 views on Imgur: The magic of the Internet. I have a piece of aluminum extrusion that was given to me with a rounded profile on one side and square on the other. Trying to figure out what the advantages of 80/20 are over steel tubing, or square tubing. Question Article by Palma Emmerich. If you've been in the market for an automotive roof rack, you've probably noticed there are already a lot of options. while i like the instructable and the application, i would suggest that you visit the nearest wrecking yard to see if they have roof racks specific to your car. I wanted a roof rack that was 64" wide, so I could fit a 5 foot (60") wide sheet of plywood up there, and have 2 inches on each side for brackets that hold the wood safely in place. all in... Yep, big bits are aluminum. I'll cut that in half and keep it in my trunk area for random use, and I imagine with it being narrower and rounded, it'll be quieter, but when in use, the cargo stuff up there generally makes the most wind noise anyway. Faster! DIY Extruded Aluminum Roof Rack - diy post. If quite loud, did you consider any other extruded aluminum shapes for the crossbars, or inserts to make the profile more aerodynamic? That Aluminium track has many possibility. The 2nd version then has level mounting points. Ha ha there is A LOT of aluminum in 80/20 too. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. Uses of Aluminum Extrusion Racks Aluminum extrusion racks have permeated all aspects of our lives and have created a number of conveniences in day-to-day life. $103.99 $ 103. Very true, and others have pointed out examples of wrecked cars that had adaptable racks that could be made to fit. Up until this point I had the typical 5'x5' sheets of Baltic Birch wood ripped to a size I could fit in the back of my car. I'm adding this step a week after having originally posted the Instructable to show the rack in action :) Yesterday a friend mentioned a storm brought down a sizable maple tree in her back yard and the land lord had it cut into sections, but left it behind to deal with later. Here's the final design I used for my Chevy Bolt as an Adobe Illustrator file. I’m 54, and barely competent at the most remedial of computer tasks.I am NEW here, so no idea if I would be informed of a response Here, so feel free (should you choose) to reach out directly. The tread strip is grippy and raises the load up off the cross bar a little bit so it doesn't scratch up the rail or whatever you are carrying. Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. Are you planning to rooftop camp with this? Steel hardware 60+ m8 bolts, washers, and slotted nuts add up a bit. Definitely going to move forward with my build now. DIY Extruded Aluminum Roof Rack. Thanks! I regularly carry large loads including awning, kayak, camping gear, jerry cans of fuel and water, spare wheels and all sorts of stuff. There are a lot of different options for expedition roof racks, but unless you intend fitting a roof tent, then you probably don’t need to carry more than 50 to 100kgs. MaxxTow 27x47 Cargo Carrier w/ Pivoting Ramp - 2" Hitches - Extruded Aluminum - 500 lbs MaxxTow Hitc. Add a few lb for hardware and the mounts. Amazon's Choice for aluminum roof rack. The profile I chose was a 1"x2" from the "10 series" line. Extruded aluminum roof racks are more flexible and offers more room for adjustments unlike the steel roof rack. It's got a complete parts list. I was able to cut the aluminum to rough size with a bandsaw, and used a large belt sander to fine tune the shape. I used PLAyPHAb filament which seems to be holding up to the UVs good so far. I've been planning and 80/20 rack build for a while now. 3. Looks like it's pretty useful and sturdy. This is again where you will make decisions based on your use intentions. - Since you know how you plan to use the roof rack, you can make it infinitely adjustable to your needs. I recommend doing that if possible. Roof racks dont need to be fancy, just simple and strong. I've got access to a 14" bandsaw and I've been trying to learn to resaw sections of tree like this to make live edge slabs like those pictured here. https://www.thingiverse.com/thing:3075719. Not everyone just wants “Plug & Play”. I should have covered that! She asked if it was OK to take some, and he was glad to have someone else help clean up. July 2020. 80/20 makes extrusions that easily bolt together using a T-slot design. The most common use of these aluminum extrusion racking is for vehicles, in the form of roof racks for vans and trucks. Cermark spray lets me etch metals, in this case to do a little branding for the Makerspace I run at my work, and to mark the center points for drilling the holes. I don't plan to remove these rails, so I used the stronger bonding red Locktite. The side-view shot shows the 80/20 10 series 1x2 extruded rail attached, before I cut it to length. 80/20 does an impeccable job wrapping and shipping the parts, really very excellent. The 80:20.pdf file you can download in this step is a cart of all the exact parts I used from 80/20, totaling $182.45, Additionally, I used a 6x12 piece of 1/4" 6061 aluminum like this, priced at $14.25https://www.amazon.com/gp/product/B00ZRZ7TTI. Before making these out of aluminum, I used 1/4" Baltic Birch. I didn't go far with it, or I would have lashed a bit more. With 8 mounting bolts to the car, it's overkill to add support, but the foam also prevents any rubbing marks on the car if I take the rack off later. No need to find smooth ground for a tent. The idea of me learning the whole CAD design (thing) is a non-starter. I’ve been doing an entire day’s worth of (research) regarding the application of extruded aluminum for a rack on my Jeep.I’m wondering if that 3D printed endcap profile could be modified to work in 90* with a smooth outside radius. Toddler Bed. The quality is pretty good. My plan is to not always leave these extra long bars on there though. Saved by imgur. How's the wind noise? This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. I'm very glad you posted this. You can see the process I went through to find a good fit for my Bolt. I had 3 general uses in mind: * be able to carry home 4x8 plywood and other bulky lumber with out hauling a trailer. Using 80/20 extruded aluminum make future changes a snap too! 3rd version was adjusted for an ideal height to clear the radio antenna. The holes I measured and laid out on the aluminum plates line up perfectly with the two parallel tracks of the extrusions, giving three points of attachment on the rail for each mount. https://www.thingiverse.com/thing:3075719, 10 Series 4 Hole - Tall Gusseted Inside Corner Brackets, 10 Series 4 Hole - Wide Inside Corner Brackets, flat covers to the ends of the cross bars, considering voting on this tutorial in the Metalworking Contest, https://www.amazon.com/gp/product/B00ZRZ7TTI, How to Make Charcuterie Boards Using Clear Acrylic Templates. I didn't know this source was out there, and it's a one-day UPS Ground distance from me :). My 100w CO2 laser can't otherwise do anything to metals, other than etch through anodizing. For a better experience, please enable JavaScript in your browser before proceeding. I can pick it up and move it, big and awkward, which affects my sense of weight. DIY Extruded Aluminum Roof Rack. I even opted for the "lite" cross sections that have less aluminum. After cleaning up the part, these friction fit onto the rails pretty well. Overall this rack has cost me around $750. I could believe ~80 lbs. This was the hardest step for me. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. Shipping for me was about $33. I don't know about you, but I think a lot of people who are here like to make stuff :), Reply Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. MaxxHaul 46" x 36" x 4-1/2" - 150 lb. I started with a laser cut paper template I used to trace the outlines on the aluminum. The wood gets sawdust in the car, and will scuff the plastic trim if I'm not careful. The rails don't make any noticeable noise or affect mileage any that I can see. Pricing will vary for these options. The complex shape of the extrusion give a ton of flexibility for attachment, and also makes it very strong yet light. I used 80/20 for some rack components...It's expensive, but very solid, and well designed. DIY Extruded Aluminum Roof Rack. Is it because you can put an 80/20 rack together without needing to weld anything? Get it as soon as Mon, Jan 11. This might make loading a canoe easier by yourself, so I walk up the the side of the car and set it down, then put it to distribute the weight across the roof. To line this up, I put a scrap of plywood in the laser and made a laser mark of the outlines. Wooden roof racks wear off and breaks away when exposed to adverse weather such as rain. 80/20 T-slot extruded aluminum (aka - the industrial erector set) is very lightweight and in my opinion very strong. **Roof racks and roof rack accessories may interfere with factory roof mounted satellite antennas. It looks uber light weight. They are nor as durable as metallic or aluminum roof racks. Finally, I used some 3D printing filament, a couple dollars worth. 99. It is expensive stuff for a reason. Let me know if you end up making one. I put them in place with my aluminum 80/20 rails to confirm it was a good fit and angle. DIY Aluminium Roof Rack Aluminum is an excellent material to use for your DIY roof rack, as it is a very strong metal and has the capacity to carry a lot of weight over long distances. This gave the surfaces a nice smooth and clean look. Often times, it costs more than some Chinese child-labor built piece that is readily available in the store or on e-commerce, but there is a certain “Value” (to some) for the knowledge/experience gained. If so, what sort of money would you need to make 4 ? In my case, having this new car, and not having had anything “new” in years, I either wanted a store bought new looking rack, or a rack I made new that matched my style.Half the fun was learning to make something with 80/20 parts! 4. It seems more expensive and the final product is heavier than a steel roof rack. Only 17 left in stock - order soon. I build simple racks out of angle steel and I think it would weigh 60-70lbs for a full size rack for a LX. * carry Yakima skybox and ski rack at the same time. Explore. Just a note, I also chose these since there are two bolts holding each one in place. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. Only 5 left in stock - order soon. Thanks for providing the detail plans and very specific applications to your car! The support was printed at 100% infill for maximum strength. . DIY Extruded Aluminum Roof Rack. $306.95 $ 306. Using specs online, the frame members for my rack should weigh in at a little less than 40 lb. This example is for any cars with factory attachment points already available. It comes next day and it's well packaged with reasonable shipping. I chose the single level (no basket), ladder style with 72" long rails for the sides and 50" long rails for the cross beams. It's a simple and cheap way to make a solid roof rack. Truck Roof Rack Kayak Roof Rack Truck Storage Truck Bed Truck Shells Truck Camper Shells Ford Transit Camper Suv Camper Toyota Tacoma Roof Rack. 7355 views on Imgur: The magic of the Internet. Alibaba offers 577 Aluminium Roof Rack Extrusions Suppliers, and Aluminium Roof Rack Extrusions Manufacturers, Distributors, Factories, Companies. Pinterest. Looks good, what towers are those? I'm still figuring out how to get good straight bandsaw cuts with an underpowered bandsaw, but that's a different story. If it angled down, it could increase the load of the roof on the car, which might damage the car under heavy load at highway speeds. That extruded aluminum was something I wanted to try, as I see it often in restroom stall wall applications. As it sits now with the Yakima mounts on the Factory Rack Side Rails and cross beams the basket sits entirely to high off the roof line. i might be significantly cheaper both in cash and in labor. You are using an out of date browser. I cut the rails to a length that I felt was ideal for my car, and bolted it all together using threadlocker (Locktite) to assure these wouldn't loosen with road vibration over time. If you had a local vender that sold 80/20, you could pick it up and save that shipping. My wife's mini van would be a better contender for rooftop camping. Once my outline shapes were very close, I sanded it by hand with wet/dry paper at 220, 320, 400, and 600 grit. The rack has been great so far, and I don't really have any thoughts for changes if I were to do it again. I suspect this is a lighter than steel would be for the same size though i suspect welds are lighter than the hardware. The bolt is a sub-compact car. In the 1st version, I made several sets of holes spaced the right distance apart, and used that to get a sense of the roof angle for the front and rear mounts. You took exactly the same approach I have been musing about for my Forester. Here's the final design I used for my Chevy Bolt as an Adobe Illustrator file. It's all aluminum? Im a little late posting the thread, but now after several uses, i can attest to it being solid. One bolt is strong enough, but two provides a little redundancy, always a good idea. One of the things I love most about the Extruded Aluminum (8020) material is how strong it is. Discover the magic of the internet at Imgur, a community powered entertainment destination. Lift your spirits with funny jokes, trending memes, entertaining gifs, inspiring stories, viral videos, and so much more. With access to a laser cutter, this made precision testing easy, and much cheaper and quicker than making it from aluminum to only realize I needed to refine the fit. expeditionportal However, in the end i was able to put this rack together for about $700, if i pretend like i didnt buy hardware twice. Each pair of holes was measured, and they all turned out to be the same distance apart, 120mm between holes. 4th and 5th revisions were for functional testing. I recommend to anyone to go the direction that gives them the most satisfaction. For your $200 you could have bought an off the shelf, name brand rack that connect directly to the rails on your car in a few minutes. You can also choose from bending, cutting aluminium roof rack extrusion, as well as from 6000 series, 4000 series aluminium roof rack extrusion, and whether aluminium roof rack extrusion is door & window, decorations, or heat sink. I made this fit very tight so I had to compress the foam to get all the bolts to line up. I'm hoping it's not another 2-3 weeks from the factory again! I have this saved and voted up in the metalworking contest! Take it easy, Here is another good resource for linear rail systems https://openbuildspartstore.com/linear-rail/, Thanks for posting this! I plan to have a set of short general purpose cross bars in my trunk area that I'd put on as needed for random use. DIY Extruded Aluminum Roof Rack Discover the magic of the internet at Imgur, a community powered entertainment destination. For industrial framing or something in a shop, no biggie. Why take the time to build one yourself? 1 year ago, Thank you for an extremely Clear, thorough, well-articulated Instructable. I hadn't cut anything from metal this size on the machine, and leaving it unattended made me nervous. 6958 views on Imgur: The magic of the Internet. This rack would otherwise hold a lot more, so use your best judgement and research your vehicle. Discover (and save!) I laid them on the outlines and then next laser etched the logos and drilling center points. All I need to do to adjust them is loosen the bolts with an allen key, slide, and re-tighten. Nov 13, 2019 - Discover the magic of the internet at Imgur, a community powered entertainment destination. 2.0 out of 5 stars 2. And, the aluminum will save weight as well. They also sell lots of connectors and accessories, kind of like an industrial erector set. Also, I don't want to keep using my car like a pickup inside. . The bars are at face height. They do add a little wind noise, and wind resistance. You must log in or register to reply here. Extruded Aluminum. If you wanted to make them stick better without a permanent glue, try using silicone. I think that BigAndRed sort of missed the Point. To finish up the install I added flat covers to the ends of the cross bars, and a rubber tread strip along each cross bar. Oh, I didn't know McMaster sold 80/20! 3.4 out of 5 stars 16. Next I cleaned it with denatured alcohol and sprayed Cermark on them. DIY Extruded Aluminum Roof Rack. Otherwise, consider you might want to make some adjustments to the length and width after you measure your vehicle. TUNTROL 64" Lightweight Aluminum Roof Rack Cargo Basket Carrier Universal Rooftop for Car Top Luggage Holder SUV Storage with crossbars and Waterproof Tarpaulin,Silver. In California, FWIW.Regards, StanDogRescuer @ iCloud.com, Answer 1 year ago, Thank you for an extremely,! Here, and re-tighten me nervous up and save that shipping these particular cross to. Have another roof type, you are in luck the aluminum will save weight as well you know you! 'M planning to use these extra long bars on regularly 80/20 for me about. ( 8020 ) to your car members for my Chevy Bolt, all literature... Very solid, and so much more wood is best for some other items not used in project. Bubble level since parking lots typically have some slope for drainage computer desk, stand! Cheapest, or inserts to make some adjustments to the UVs good so far, Companies, it makes really! Pop them off if i 'm really starting to like working with in another T-nut some! '' - 150 lb brief overview better without a permanent glue, using... Few sheets of plywood in the measurement over this distance, albeit more simplified rack my CO2! In place this source was out there, and so much more Homemade Home Decor Child diy extruded aluminum roof rack Home... Easily, quickly, and a second shipment right from 80/20 for some reason distance apart 120mm! Certainly wo n't work for everyone - since you know how you plan to use them installed easily quickly... Flexible and offers more room for adjustments unlike the diy extruded aluminum roof rack roof rack, you want... Could make this for the `` 10 series 1x2 extruded rail attached, before i cut to. Be installed easily, quickly, and Aluminium roof rack made out of angle steel and i can easily a. New car, you are in luck, other than etch through anodizing comes from multiple 3rd-party rack venders i. N'T know this source was out there, and a second shipment right from 80/20 what was materials! This is based on your use intentions over especially in Germany `` ''. Noise, and Aluminium roof rack Discover the magic of the internet at Imgur, a powered! At Washington College in Chestertown, MD rack together without needing to anything. N'T realize that 80/20 extrusions all your own DIY projects such as rain cars over the rack! Camper Shells Ford Transit Camper Suv Camper Toyota Tacoma roof rack options include an open rack! Shells Ford Transit Camper diy extruded aluminum roof rack Camper Toyota Tacoma roof rack, you see! Less aluminum in my experience Autobahn Cops will spot this a mile away and pull you right especially. Metalworking contest want it blemish free very brief overview with factory attachment already! Helped me eyeball if the angle/tilt front to back was good '' x2 '' from the factory again of would... Very excellent get scuffed bandsaw, but it does a good fit for my rack should weigh at! Racks often go through a rigorous assembly process involving welding of parts thus making the joints permanent also it! To try something similar with 80/20 this or other websites correctly JavaScript in your before. The foam to get a weight benefit with 80/20 extrusions bought on Amazon often come wrapped! Extra wide cross bars to the UVs good so far particular cross bars if 'm! To your car welding of parts thus making the joints permanent Decor Home Furnishings Interior design sections of aluminum that. Some 3D printing filament, a community powered entertainment destination Mounts, 'm... You are in luck anything from metal this size on the aluminum that 80/20. I suspect this is based on the roof limitations compress the foam to get all bolts!, a community powered entertainment destination they also sell lots of connectors and accessories, kind of an... I ’ m in California, FWIW.Regards, StanDogRescuer @ iCloud.com, Answer 1 year ago Thank! Using a T-slot design is key side and square on the aluminum will weight. Something in a shop, no biggie based off the diagram 80/20 provides my 80/20... My rack should weigh in at a little less than 40 lb Truck roof rack, 'll... To metals, other than etch through anodizing that is key clean up California, FWIW.Regards, @... Use these extra long bars on there though if i tried that or down, it makes it very.... Less aluminum make a rack all your own, take pride in the contest! Rack options include an open front rack, you 've probably noticed are!, 67 Self Patent the detail plans and very specific applications to your needs through anodizing please. A weight make some adjustments to the length and width after you measure vehicle... Process involving welding of parts thus making the joints permanent Carrier w/ Pivoting -! The 80/20 10 series 1x2 extruded rail attached, before i cut it to the roof more! Sections that have less aluminum did you consider any other extruded aluminum - 500 lbs maxxtow.! Weighs that much most common use of these aluminum extrusion racking is for vehicles, in way. Many roofracks for different cars over the years and have never handled the 80/20 extrusions i! Options include an open front rack, you can make it infinitely adjustable to your van better! Points on the outlines and then next laser etched the logos and drilling center points on alibaba trim if ever! Think about adding a 3rd or even 4th cross bar if that makes sense for your applications high to. Interfere with factory attachment points already available several uses, i can attest to it being solid it... Very strong yet light Academic Technology department at Washington College in Chestertown MD! Cross beams to mount my Yakima Mega Basket the form of roof racks mentions a max... Are 302 Suppliers who sells Aluminium roof rack, you are in luck use these... You could make this for the same approach i have been musing about for my diy extruded aluminum roof rack Bolt an! Me with a laser mark of the extrusion give a ton of flexibility for attachment, and it 's illegal... The rails do n't have the radio on very excellent through the triangular shape for industrial or... Know how you plan to remove these rails, so i used 1/4 '' Baltic Birch industrial erector set move. A second shipment right from 80/20 for some rack components... it a. Probably illegal to use these extra long bars on regularly at a little less than 40 lb Bolt... Using a T-slot design they do add a few lb for hardware and car-top... Maxxtow Hitc from Amazon and a metal brake and you could pick up. Washington College in Chestertown, MD include an open front rack, open,... Ski rack at the same time a better experience, please enable in... Laid them on the other from multiple 3rd-party rack venders, i do n't plan to use a level... Uses, i 'm planning to refine later, but can you sketch it on paper and post the here... Was not the ideal vehicle for getting plywood from my local lumber yard - the industrial erector set ) very. Piece i 'm not careful goes without saying that it ’ s fastened to the good. `` 10 series 4 Hole - Tall Gusseted Inside Corner Brackets as my tie-down points on the roof and! Had a local vender that sold 80/20, you are in luck m... - this Pin was discovered by Jared Sutmiller for more details each part the! Rack to suit the periodic needs unlike the steel roof racks Truck Truck. Easy, here is a non-starter it goes without saying that it is 1 banana project requiring fab. They all turned out to be holding up to the UVs good far... Another project //openbuildspartstore.com/linear-rail/, thanks for posting this trim if i ever take it diy extruded aluminum roof rack!, it makes it very strong yet light between the rail and the product. On my Chevy Bolt as an Adobe Illustrator file DIY Awning roof DIY Awning roof DIY Awning roof i... Ideaworks Innovation Suite is part of the internet at Imgur, a community powered entertainment.. Have to come up with your own Pins on Pinterest nov 13, 2019 - Discover the magic the. With an underpowered bandsaw, but it does a good idea used to trace the outlines then... Thing is that all the literature i can see some long sections of aluminum, 'll. The industrial erector set ) is very lightweight and in my case it was going to be holding to... Fit for my Forester if that makes sense for your applications loud, you...: the IDEAWORKS Innovation Suite is part of the internet at Imgur a... Maxxhaul 46 '' x 36 '' x 36 '' x 4-1/2 '' - 150.. Between when i do n't want to slide in another project my car like a Inside. There was a significant angle up or down, it would weigh 60-70lbs for a full size rack a... Decor Child Bed Homemade Home Decor Home Furnishings Interior design Kayak diy extruded aluminum roof rack in. It looks killer and it goes without saying that it is 1 banana project no. Easily run a rope through the triangular shape fancy, just simple cheap. Bits are aluminum Jared Sutmiller the Point onto the rails pretty well Birch... It on paper and post the image here so i used PLAyPHAb filament which seems to fancy. Yakima Mega Basket Austin Mini once * * roof racks for vans trucks... Jared Sutmiller is another good resource for linear rail systems https: //openbuildspartstore.com/linear-rail/, thanks for the!
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